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IMPROVE PRODUCTION EFFICIENCY

INDUSTRIAL DATA

Our comprehensive industrial data solutions include secure integration of data points, thorough processing and intuitive visualization of all data points related to production and technology operations. By offering a robust platform for the seamless integration of operational technology (OT) and information technology (IT) systems, we enable companies to optimize manufacturing processes with unprecedented efficiency.

In today's competitive environment, tracking the production process is not only beneficial, it is mandatory. Companies need to closely monitor every aspect of their production line to identify inefficiencies, streamline workflows, and improve overall productivity.

With our industrial data solutions, you can gain invaluable insights into your manufacturing operations to help you make data-driven decisions that drive growth and innovation. From identifying bottlenecks to predicting equipment maintenance needs.

Through real-time data analysis and visualization, companies can proactively solve problems, reduce downtime and maximize production. Ultimately, our services enable businesses to achieve operational excellence, reduce costs and deliver unmatched value

Improve production efficiency
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IAS INDUSTRIAL DATA

SERVICES OFFERED

INSTALLATION OF DATA POINTS

DATA INTEGRATION

DATA STORAGE

DATA VISUALIZATION

REAL-TIME NOTIFICATIONS AND REPORTING SYSTEMS

IMPLEMENTATION OF ANALYTIC MODELS

INSTALLATION OF DATA POINTS

DATA INTEGRATION

DATA STORAGE

DATA VISUALIZATION

REAL-TIME NOTIFICATIONS AND REPORTING SYSTEMS

IMPLEMENTATION OF ANALYTIC MODELS
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FOR INDUSTRIAL DATA

Industrial Data Analytics Awakening: Leveraging Open Source Technologies for the IoT

In the ever-changing landscape of Industrial Internet of Things (IIoT) data analytics, companies are constantly looking for innovative solutions to unlock the full potential of their data. At IAS, we specialize in IIoT data analysis and integration, empowering companies to make data-driven decisions. In the post below, we explore the evolution of data analytics and why old legacy methods are no longer the preferred choice, showing the benefits to the industry of using open source technologies such as InfluxDB, Telegraf and Grafana. With the advent of open source platforms such as InfluxDB, Telegraf, and Grafana, companies gained access to powerful, scalable, secure, and cost-effective solutions for collecting, storing, and analyzing data from IIoT devices. To further emphasize the safety and reliability of open source technologies, we highlight that giants like Tesla use technologies like InfluxDB for real-time monitoring and analysis of vehicle telemetry data, enabling proactive maintenance and optimizing vehicle performance.
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The Importance of Industrial IoT Data Analytics

Today, manufacturing plants are equipped with numerous sensors, actuators, and interconnected devices collectively known as the Industrial Internet of Things (IoT). These smart technologies generate a wealth of data at every stage of the manufacturing process, paving the way for a new era of data-driven manufacturing. In this era of digital transformation, data is more than just an operational byproduct—it's a strategic asset waiting to be unlocked. At IAS, we specialize in harnessing the power of data analytics to gain actionable insights and optimize manufacturing operations. But what exactly can data analytics bring to manufacturing companies?
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Installation of data points

From resource consumption (Steam, electricity, water) to the installation of quality data points to ensure the necessary predictability in the production environment and optimize internal processes, quality monitoring and resource consumption.

  • Determine the necessary point installation locations
  • Consultation
  • Installation of sensors adapted to the environment with wired and wireless solutions.
  • Data reading, configuration from existing production and business systems – PLC, SCADA, ERP, etc 

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Data integration

By integrating business (IT) and production system (OT) data into a single system, we provide the necessary context for decision-making and overall process predictability.

  • Integration of various data sources and formats into a single database using protocols used in industry - OPC UA, MQTT, MODBUS, etc. 
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DATA STORAGE

We provide data storage both at the Edge and Cloud levels, so that data is safe and quickly accessible, if necessary, for migration from Edge to Cloud. 

  • We install and maintain scalable data storage solutions, adapting the architecture to production needs and existing architecture. 
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DATA VISUALIZATION

Interactive data visualizations and production videos, customized control panels, allow the operator to analyze complex processes in real time, encouraging faster decision-making and internal communication, promoting production efficiency and business development. 

  • In accordance with production needs, we create custom visualizations for displaying both real-time and historical data in a form understandable to the operator. 
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Real-time notifications and reporting systems

Real-time notifications provide operator response capability to critical events. Automated and customized reporting systems provide extensive data reporting to promote internal quality compliance and historical overview of the manufacturing process.

 

  • According to the production environment, implementation of customized notifications according to operator-defined alarm levels and criteria. 
  • Creation of customized reporting system in .csv, .pdf, etc. formats. 
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Implementation of analytics models

Customized analytics models provide the business with all necessary information about production processes, allowing to recognize trends, predict production-related events and optimize processes and resources.

  • Creation of custom models, optimization for predictive maintenance, anomaly detection and statistical analysis in a production environment. 

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